Design, analysis and fabrication of human powered hybrid vehicle. Efficycle event is a unique platform to encourage students to participate in the technical competition. These roll cages have not had stress test or structural analysis conducted. We spent countless hours observing and asking questions to our customers on how they would like to see pro work. Principles and analysis is based on olleys technical writings, and is the first complete presentation of his life and work. The objective of the event is to design and fabricate highly efficient human powered, aerodynamically stable and ergonomically built vehicles. Adesignimpressionoftheure05e thesis objective the objective of this thesis is to design the rear frame of the ure06 in such a way that it can mount the electric components. This was done as a part of the design phase for efficycle hosted by sae india to develop a hybrid tricycle. Then try the easytouse tube bender software from bendtech.
Design and optimization of the steering system of a formula sae car using solidworks and lotus shark sadjyot biswal, aravind prasanth, m s dhiraj sakhamuri and shaurya selhi, member, iaeng t proceedings of the world congress on engineering 2016 vol ii wce 2016, june 29 july 1, 2016, london, u. Sae efficycle a hybrid tricycle 3d cad model library. Weldability keywords efficycle, fea, 3d modelling, roll cage, static analysis i. A bending test has done using ansys software to check if the chassis could withstand the weight of the drivers and. Were able to meet and sometimes even outperform mail order prices. Different topologies were analysed and based on the factors such as turning radius, stability, handling and ease of manoeuvring, tadpole design was adopted with 2 wheels at the front and one at. How to build diy chassis table welding it all together using the. Chassisframe design the purpose of the chassis is to provide attachment. Design, analysis and fabrication of hybrid human powered. Front impact analysis material1 chromoly aisi 4 1 inch diameter and 2mm thickness. For windows 7, 8 and 10 with opengl see the faq for more details faq for more details.
Design, analysis and fabrication of human powered hybrid. The main intent was to make the vehicle as safe as possible for onroad use in addition to performance needs. The ladder frame is a shorthand description of a twinrail chassis, typically made from round or rectangular tubing or channel. During making a weldment frame, designers have only 34 options for. Chassis analysis with calculations in solidworks supra. Design, calculations and selection procedu res adopted chassis design the chassis of the vehicle is in the tadpole configuration i. Optimized design and analysis a chassis of a hybrid cycleijaerd. Pro chassis design is also a reputable dealer for some of the best and most popular brands in the automotive aftermarket, including. Unless you are trying to build a chassis that achives a specific torsional stiffness while saving every single gram then analysis software is a bit of a waste of time. The vehicle must be aerodynamic, highly engineered and ergonomically designed. Chassis master software tim mcamis performance parts. Design of a tubular steel space framefor a formula student. Aftermarket components like yokes and linkages can be measured and input by the user.
I figured the program at school will take 23 years, so this could be a very long range project. If i had known nothing about chassis design and this was the first book i had read, then i would say that this rates rather well and would be more than adequate for a starting point. Used by many of the best teams in drag racing, chassis master is easy to set up and input information. Efficycle, finite element analysis, sae, hybrid vehicle, electric. Design and analysis of roll cage for an electric hybrid. Many examples are worked out in the text and the analytical developments are grounded by.
The organizing committee is not involved in any activity such as marketing, fabrication, procurement and consultation of any product or service. The grabcad library offers millions of free cad designs, cad files, and 3d models. Chassis is the basic structure holding all the components together. The vehicle has an innovative tadpole design which is ergonomic, highly engineered and easy to manufacture. In context of design of brakes the analysis is done replicating practical physical boundary conditions. The design has been laid on the simplicity in design, high performance, easy maintenance and safety at very reasonable prices. The efficycle was designed to be an electrically assisted, dualhuman powered tricycle with a capability to regenerate the energy lost during braking.
Custom weldment profile solidworks tutorial youtube. Most importantly it should be rigid enough to absorb any sudde. Chassis design corp has been manufacturing quality hd chopper and bagger frames and parts since 2004. Autoware autoware inc front suspension geometry software. Efficycle is an intercollegiate design competition for. The term efficycle stands for what we called all efficient cycle or hybrid cycle. Next in the equation 1, there is the air resistance, whose main component is a quadratic velocity vr, an input factor of driving. Handson workshops using carsim vehicle dynamics simulation software will help reinforce the material.
Each cad and any associated text, image or data is in no way sponsored by or affiliated with any company, organization or realworld item, product, or good it may purport to portray. The idea i had was to load a current chassis up with strain gauges and try to get the chassis modeled somewhat correctly. Solidworks sae design project teaches students how to use solidworks software to help design a vehicle for the formula sae. Efficycle proceedings of 23rd thirf international conference, 5 april 2015, chennai, india, isbn. Are you tired of the learning curve for cadautocad software. Design and optimization of the steering system of a. The entire design was carried out by using solid works software and analysis done by. It can use straight or curved members, connected by two or more crossmembers. Race car design software, metalworking schools, and technical training. Hybrid drive, pdmc motor, tadpole design, differential.
Chassis design cad and computer testing racedezert. All chassis dimensions and specifications are editable. Susprog3d is the premier kinematic suspension design and analysis tool. Significant time will also be dedicated to the use of design of experiments doe as a tool to assist in the. Seemed to be a good chassis, though i had to elongate the bolt holes in the chassis to make my front bumper sit level.
Chassis structure approximately pentagonal chassis with rectangular frame work to provide maximum space for. This is the design of a chassis of my ongoing project of human electric hybrid trike. The secondary objective in chassis design is to provide. Introduction the primary function of the roll cage is to ensure driver safety in case of a crash or roll over. Chassis frame design the purpose of the chassis is to provide attachment. The windows program provides easy reading help files that cover an extensive listing of facts on demand. The analysis carried out is nodal analysis and we are calculating how much the vehicle have been deformed and with that we had made several analysis as follows. Strange engineering, weld racing wheels, chassis engineering, moser engineering, glasstek, vfn, as well as various other brands. Innovative composite design may replace aluminum chassis its been called the automotive engineers dream material. This user is registered as a locostbuilders trader and may offer commercial services to other users. With the variety of roll cages to choose from, rct will be. Then i wanted to design a new chassis with the best weightstrengthspring ratio.
Available in several editions to suit the tube bending needs of diyers, machinists, racing teams and small repair shops to professional 3d design software for parts manufacturing and assembly. Gupta, design of efficycle human powered hybrid tricycle with. I had to extend the engine mounting brackets on the chassis two inches further back to make room for the steering box. An ebook reader can be a software application for use on a. Chassis analysis with calculations in solidworks supra, baja, effiicycle and go kart. Description effi cycle derived from efficientcycle promote the objective of providing oppurtunity to the students to conceive, design and fabricate a three wheel configuration vehicle powered by humanelectric hybrid power and capable of seating two passengers catering to the day to day mobility needs. Efficycle is an intercollegiate design competition for undergraduate and graduate students where teams have to design and fabricate an energy efficient entirely human powered threewheeled vehicle. This software allows you to change arm angles, arm lengths, dive and roll. This program also recalculates your chassiss coordinates for you and then shows how far each point moved after redesign of the. Efficycle frame can be fabricated from various types of. Efficycle is an intercollegiate design competition for undergraduate and graduate. The chassis should be lightweight, nowadays the weight of. Bendtech pro was introduced with our assembly interface which has taken the market by storm.
Autowares racing and performance tech site software for auto racing and high performance cars data acquisition systems new and used engineering services and live seminars on performance and racing technology all types of tech info on racecar engines, chassis and suspension setup for road. Body shape model car body shape or bodywork, including sheet metal, for potential later use in aerodynamics simulations cfd and build reference measurements chassis frame modeling model space frame tube chassis structure and mounting brackets for potential later testing in structural design simulations fea and build reference. What are the factors to be considered while designing chassis. Spec is software for tuning motorcycle suspension and chassis geometry motospec has been designed for racing use, with a simple interface and clear outputs, to assist motorcycle tuners and race teams make quick and knowledgeable decisions. Efficycle frame february 12th, 2018 efficycle frame. In this activity, called engineering support on rover locomotion for exomars rover phase a, abbreviated esrola, a number of chassis i.
Design of efficycle international journal of engineering trends and. The design was then simulated on system with the help of software namely solid works. Ansys software for the tests like front impact, side impact. Body mounts are usually integral outriggers from the main rails, and suspension points can be well or poorly integrated into the basic design. Also the right hand engine front casing would not allow me to fit my power steering box as it was in the way. Files 12 chassis of efficycle a hybrid trike chassis of efficycle a hybrid trike loading.
Design of efficycle human powered light w eig ht hybrid tricycle with inbuilt rear wheel. Why our chassis looks the way it does makers of the 427. And there are few questions in my mind about how to design the chassy. It is the special kind of cycle moves with higher efficiency than the normal. Easytouse tube bender software and design solutions. Saeindia efficycle 2010 the event is an intercollegiate design competition for undergraduate and graduate engineering students. The vehicle chassis have been analysed through the software called ansys15. International journal of engineering trends and technology. Innovative composite design may replace aluminum chassis. Design, analysis and mathematical modelling of efficycle siddahant jain 1. This video is a solution to a very typical problem faced by mechanical designers during design of any solidworks project. Chassis is an important part of baja atv, hence it increases the responsibility on the chassis designer. Workstations, cabinets, exhibit displays and more can all be easily designed and shipped at a fraction of the time and cost typically required.
There is no comparison to any other 4link software. Design of efficyclehuman powered light weight hybrid tricycle. Todays racer and enthusiasts alike rely on the latest racing computer software for chassis setup, dyno simulations, race simulation, updating electronic systems and more. This paper focus on various loading tests like front impact, rear impact, side impact, roll over to check whether our chassis can bear all types of impacts 2.
A chassis is a building block of vehicle which is built in such a way that it can incorporate all the important parts of the vehicle such as drive train,engine,suspentions,steering etc. Bendtech is not responsible for any injuries that may occur with the usage of roll cages designed with this product. Sae india efficycle is a national level hybrid three wheeler designing and. This new book provides insight into the development of chassis technology and its practical application by a master. Able to assume any shape while delivering stiffness, strength and light weight, carbon fiber has been the material of choice for years in structural components and stylishly aerodynamic exterior panels on race cars and exotic. The ure06 will have a chassis consisting of a carbon. Having read several books pertaining to suspension geometries, chassis design and construction, composite application and driveline integration in modern race cars.
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